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Double Screw Mixer

Double Screw Mixer uses two stirring shafts to continuously mix and stir powder or granular materials, and high-speed stirring for 60-90 seconds is enough.

Price: $800.00-$4,560.00/Set Chat Now

Output: 50-100 cubic/hour

Each processing volume range: output 1000-3000L

Materials: fly ash, dust, cement, lime powder, etc.

Double Screw Mixer

What is Double Screw Mixer?

Double Screw Mixer adopts two symmetrical stirring shafts to rotate synchronously, add water and stir while conveying dry ash and other powdery materials, and evenly humidify the dry ash powdery materials, so that the wetted materials do not emit dry ash and do not produce seepage water droplets It is to facilitate the loading and transportation of humidified ash or transfer to other conveying equipment.

Introduction of Double Screw Mixer

Double Screw Mixer-Forage Mixing

Double Screw Mixer Application

Double Screw Mixer is a device that uses a pair of stirring shafts with stirring blades to rotate synchronously to spray, humidify and stir while conveying powdery materials. It can be used for stirring and crushing clay materials in the ceramsite industry, stirring and mixing fly ash, aggregate, additives and other raw materials evenly. This type of equipment has high stirring efficiency and compact structure. It is used for humidifying, stirring and transporting solid granular materials or powders in chemical, mining, ceramsite and other industries.

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Double Screw Mixer Pictures

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What are the Advantages of Double Screw Mixer?

1. When working, there are two blades with opposite rotation directions to stir. The stirring speed is fast and the uniformity is good. It can stir viscous materials with a water content of 30%.

2. The inlet of Double Screw Mixer is designed on the top, and there are two rows of humidifiers to spray water, which can ensure uniform water spray and humidity to meet the transportation requirements.

3. The entire stirring and conveying process is carried out in a closed space without dust leakage.

4. The mixing blades are made of wear-resistant materials and have high wear resistance after special surface treatment.

Double Screw Mixer Features

How does Double Screw Mixer work?

When the Double Screw Mixer is working, the material enters the mixing tank through the feed port. Driven by the vibrating motor, the two stirring shafts rotate in reverse. The material is driven by the rotation of the mixing blade and then moves in the same direction, so as to achieve the purpose of mixing and stirring while conveying.

Working Principle of Double Screw Mixer

Double Screw Mixer Technical Parameters

model Output(mm³/h) Equipped with power (kw) Spindle speed(rev/min) Dimensions Length × Width × Height (mm)
SJ360×40 30-40 Y4-75 50 5750*2330*1040
SJ360×36B 25-35 Y4-55 56 5600×2230×850
SJ360×32B 20-30 Y4-45 52 5530×2220×800
SJ280×32 20-30 Y4-37 57 4560×1280×735
SJ260×32 20-30 Y4-30 57 4350×1280×735
SJ240×28 15-20 Y4-22 57 4100×1200×800
SJ240×40 10-15 Y4-18.5~22 58 3970×1200×800

Double Screw Mixer Structure

Double Screw Mixer is mainly composed of a driving device, a material inlet, a stirring shaft, a tank body, and a material outlet.

Structure

1. The shell is mainly composed of plate and section steel, which is welded and formed in the manufacturing plant, and assembled with other components, which is the support of the double-shaft mixer. The casing is tightly sealed, and there will be no flying ash or ash leakage.

2. The stirring shaft is the main component of the double-shaft mixer. Its components mainly include left and right rotating stirring shafts, bearing seats, bearing sleeves, bearing caps, gears, sprockets, oil cups, blades and other components.

The left and right spiral shafts require high manufacturing precision and good process performance, and have strict matching requirements with bearing seats, bearing sleeves, and bearing caps. The gear module is 8, the number of teeth is 60, and the tooth profile angle is 20°; the sprocket pitch is 50.8, the number of teeth is 25, and the tooth profile is GB1224-85. Gears and sprockets are protected by protective covers, which can run safely and effectively. The oil cup is a pressure-fit oil filling cup, which is convenient and effective for filling lubricating oil. The material of the twin-shaft mixer blade is made of composite ceramics that are wear-resistant and not easy to stick to dust. The design of the blade structure is reasonable and simple, easy to replace after wear and tear, and has a long service life.

3. The piping for adding water and adjusting humidity is mainly composed of connecting pipes, joints and nozzles. The nozzles are made of stainless steel atomizing cone nozzles, which are arranged above the inside of the mixer shell and arranged axially along the direction of the screw axis to form a water curtain to facilitate the humidification and mixing of materials. The nozzle structure is simple, easy to replace, stainless steel, anti-corrosion and durable. The moisture content of wet ash can be adjusted by operating the manual regulating valve on the water supply pipeline.

4. Covers mainly include left cover, middle cover, right cover, hole cover and inspection hole cover, etc. There are six inspection holes on both sides of the double-shaft mixer to facilitate the operator's usual inspection and maintenance. A twin-shaft mixer is used at the end of the pneumatic conveying.

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